Ford Ranger Forum - Forums for Ford Ranger enthusiasts!

Go Back   Ford Ranger Forum - Forums for Ford Ranger enthusiasts! > > >
Forgot Password? Join Us!
FRF Store Register Ranger Pictures Community Today's Posts Search

Welcome to Ford Ranger Forum

Reply
 
Thread Tools Search this Thread

  #1  
Old 01-12-2011, 08:11 PM
DieselBrad DieselBrad is offline
Ranger commuter
 
Join Date: May 2010
Posts: 464
Default Chevy leaf spring "how to" for a 04

Material needed
88-98 Chevy leaf springs.( i used 4 leaf)
12 1/2" x 1.5" grade 8 bolts
24 1/2" grade 8 flat washers
12 1/2" grade 8 nuts
12 1/2" grade 8 lock washers
2 9/16" x 4.5" grade 8 bolts
2 9/16" grade 8 nuts
6 9/16" grade 8 washers
6" piece of angle iron or the like(e-brake bracket)



First.
Remove the bed(makes things alot easier

Next, jack truck up and support w jack stands

Remove leaf Hanger bolts, shackle bolts, u-bolts and springs


Loosen fuel tank and drop out of way

Torch or grind rivits off of front hangers


Knock out remainder of rivits.

Put 1/2 bolts in place of the original rear hanger rivits(this holds the 2 pieces of frame together), Dont mind that front top bolt!

You must either get a new bushing for the chevy spring to match the original ranger bolt or modify the ranger hanger, I modified the hanger,

I welded 2 grade 8 9/16" washers on the outside of the hanger.

I also welded one washer on the backside w a 9/16 nut welded to that.

Put hanger on loosely w the one lower front hole in the frame, and mark hanger where the hole needs to be oblonged.

Oblong hole on the top rear of the hanger so you can use the extisting frame holes

Bolt hanger on using the 2 front holes front the old hanger.

Drill the 2 front hanger holes using the hanger as a template(BE CAREFUL OF FUEL LINES, ELECTRICAL HARNESS AND BRAKE LINES)

Mount hanger with 1/2" hardware.

Clean all the spring bolts and bushings w a wire brush/wire wheel. And liberaly coat w antiseeze.

Install chevy springs w bolts and start nuts(but do NOT tighten)

take one end of the rear shocks off.

drop axle far enough down to get the blocks back in place, then put NEW u-bolts in.

Set truck on the axle with the truck weigh on it. Tighten u-bolts, reattach shocks(good time to replace)

Weld some sort of metal to the drivers spring hanger then attach e-brake bracket near its original location.

Put bed back on.

Tighten the spring bolts noe with the full truck weight on them

HOPE THIS WAS HELPFULL TO SOMEONE
__________________
04 Supercab 4dr 4.0 5spd 4x4 EDGE. Daily Driver
96 F350 Crewcab 460 5spd Vortech S/C 4X4 6" 35s
94 Lightning Bassani headers back CAI Underdrive Pulleys
86 F250 Reg Cab 6.9 4Spd 4x4 6" 35s (powerstoke,D60 5spd on the way)
80 F350 Reg Cab 429 C6 4x4 L&L headers F450 rear springs All Out Pulling Truck(D60 Laddered Frame, 540cid coming)

Last edited by DieselBrad; 03-12-2011 at 12:49 PM.
Reply With Quote
  #2  
Old 01-12-2011, 08:19 PM
Clinton Clinton is offline
Banned
 
Join Date: Mar 2010
Posts: 14,046
Default re: Chevy leaf spring "how to" for a 04

Wow!! You didnt waste any time with that man!
Reply With Quote
  #3  
Old 01-12-2011, 08:27 PM
turbographx turbographx is offline
Ford Tough
 
Join Date: Sep 2010
Posts: 273
Default re: Chevy leaf spring "how to" for a 04

Awesome howto but, as stupid as this question may be, What's the advantage of the chevy leafs?
__________________
93 Ranger Splash. Standard cab. 3.0 v-6, 5spd.
Mods: New engine and trans. Cluster swap with tach. New headunit and speakers all around. 4x4 front valance. Led turn indicator mirrors. Crystal clear head lamps. Clear corners. 5" driving lights in Valance.
Mods to come: 'stang seats, explorer console, window tint, flowmaster cat back, some mild port work.
Reply With Quote
  #4  
Old 01-13-2011, 02:47 AM
STL STL is offline
...............

 
Join Date: May 2009
Posts: 23,399
Default re: Chevy leaf spring "how to" for a 04

Moved to the How To submission section
__________________
2005 Edge

Reply With Quote
  #5  
Old 01-13-2011, 03:01 AM
DieselBrad DieselBrad is offline
Ranger commuter
 
Join Date: May 2010
Posts: 464
Default re: Chevy leaf spring "how to" for a 04

Quote:
Originally Posted by turbographx View Post
Awesome howto but, as stupid as this question may be, What's the advantage of the chevy leafs?
More "weight capacity" with out killing the ride was my goal. I also picked up 2-3" as well
__________________
04 Supercab 4dr 4.0 5spd 4x4 EDGE. Daily Driver
96 F350 Crewcab 460 5spd Vortech S/C 4X4 6" 35s
94 Lightning Bassani headers back CAI Underdrive Pulleys
86 F250 Reg Cab 6.9 4Spd 4x4 6" 35s (powerstoke,D60 5spd on the way)
80 F350 Reg Cab 429 C6 4x4 L&L headers F450 rear springs All Out Pulling Truck(D60 Laddered Frame, 540cid coming)
Reply With Quote
  #6  
Old 01-13-2011, 03:04 AM
ranger024x4 ranger024x4 is offline
dumpster fire
 
Join Date: Sep 2010
Posts: 5,363
Default re: Chevy leaf spring "how to" for a 04

can you live with the stiffer ride?
__________________

2017 Ford Fiesta ST
2014 Ford Escape Titanium Ecoboost AWD
Reply With Quote
  #7  
Old 01-13-2011, 06:40 AM
rwenzing rwenzing is offline
Some assembly required...
 
Join Date: Jun 2009
Posts: 921
Default re: Chevy leaf spring "how to" for a 04

I installed the 63" Chevy springs on a 2003 LII and the ride is not that much stiffer IF you get the 88~98 2WD C1500 springs (3 leaf plus overload = 4). IIRC, Mine were from a 96 C1500.

The springs from the K1500 4x4 (4 leaf plus overload = 5) are harsher, especially if they are from a K1500 with the Z71 Off-Road package. I wouldn't use any of the K springs on a street driven Ranger.
__________________
2003 FX4 Level II, Supercharged 5.0L V8, Headers, Duals
BW4406 manual transfer case, Aussie Locker, Torsen L/S, 4.10's
Bilstein 7100 rezzies, Cadillac/Mustang rear discs, Duff traction bars
Keypad Entry, Lock LEDs, ABS switch, sway bar discos
Heated seats, Explorer EATC, Trip Computer and consoles

2003 XLT 2.3L M5OD-R1 reg cab, 2011 Taurus SEL, 2016 C-MAX Energi Plug-in Hybrid
Reply With Quote
  #8  
Old 01-13-2011, 01:52 PM
DieselBrad DieselBrad is offline
Ranger commuter
 
Join Date: May 2010
Posts: 464
Default re: Chevy leaf spring "how to" for a 04

Quote:
Originally Posted by ranger024x4 View Post
can you live with the stiffer ride?
It actually rides better than my original springs, I was pleasantly surprised
__________________
04 Supercab 4dr 4.0 5spd 4x4 EDGE. Daily Driver
96 F350 Crewcab 460 5spd Vortech S/C 4X4 6" 35s
94 Lightning Bassani headers back CAI Underdrive Pulleys
86 F250 Reg Cab 6.9 4Spd 4x4 6" 35s (powerstoke,D60 5spd on the way)
80 F350 Reg Cab 429 C6 4x4 L&L headers F450 rear springs All Out Pulling Truck(D60 Laddered Frame, 540cid coming)
Reply With Quote
  #9  
Old 03-04-2011, 02:44 PM
DrIftKi7Vg DrIftKi7Vg is offline
Sunny Soonkyu <3
 
Join Date: Aug 2009
Posts: 4,419
Send a message via AIM to DrIftKi7Vg Send a message via MSN to DrIftKi7Vg
Default Re: Chevy leaf spring "how to" for a 04

Pics no worky
__________________
Sunny
2002 Ford Ranger Edge Flex Fuel 2wd
LED Crazy!
Complete Pioneer Audio setup
5000k HID Projector retrofit and 3000k Fogs
Achilles Desert Hawk 255/45/20 with 20'' rims
Looking for a professional retrofitter? Send me a message!
Reply With Quote
  #10  
Old 03-04-2011, 02:45 PM
brinker88 brinker88 is offline
TTB man
 
Join Date: Aug 2010
Posts: 1,920
Default Re: Chevy leaf spring "how to" for a 04

x2^^^
__________________
1993 Ford Ranger Ext. Cab | stepside | 4x4 | 4.0L | Lifted | 35" BFG KM2s | MT Classic IIs | Dana 35/Disc 8.8 with 4.56's | Duals | Etc

RIP JASON
Reply With Quote
  #11  
Old 03-12-2011, 02:57 PM
aulee42 aulee42 is offline
In the ice shanty
 
Join Date: Feb 2011
Posts: 222
Default Re: Chevy leaf spring "how to" for a 04

Why did you have to oblong the top rear hole?
__________________
2004 XLT 4x4, Belltech 6400 shackles,Chevy leaf springs, Mildly cranked Tbars,stock blocks removed,265/75/16, Construction cap,
Reply With Quote
  #12  
Old 03-12-2011, 03:13 PM
aulee42 aulee42 is offline
In the ice shanty
 
Join Date: Feb 2011
Posts: 222
Default Re: Chevy leaf spring "how to" for a 04

also did you modify the hanger because the sleeve on the chevy spring was smaller than that of the stock ranger leaves? Use a washer that was same size as chevy sleeve diameter, to prevent slop?
__________________
2004 XLT 4x4, Belltech 6400 shackles,Chevy leaf springs, Mildly cranked Tbars,stock blocks removed,265/75/16, Construction cap,
Reply With Quote
  #13  
Old 03-13-2011, 07:02 AM
DieselBrad DieselBrad is offline
Ranger commuter
 
Join Date: May 2010
Posts: 464
Default Re: Chevy leaf spring "how to" for a 04

Quote:
Originally Posted by aulee42 View Post
Why did you have to oblong the top rear hole?
Had to oblong the "hanger to frame" holes because the holes did not line up.

----------

Quote:
Originally Posted by aulee42 View Post
also did you modify the hanger because the sleeve on the chevy spring was smaller than that of the stock ranger leaves? Use a washer that was same size as chevy sleeve diameter, to prevent slop?
I welded the washers on the hanger because the Ranger originally used about a 3/4" bots. The chevy springs use a 9/16" spring eye. So i either had to get a larger spring eye bushing to use the 3/4" bolt or weld the washers on the hanger to reduce the hole to 9/16". I had the washers so it was easier
__________________
04 Supercab 4dr 4.0 5spd 4x4 EDGE. Daily Driver
96 F350 Crewcab 460 5spd Vortech S/C 4X4 6" 35s
94 Lightning Bassani headers back CAI Underdrive Pulleys
86 F250 Reg Cab 6.9 4Spd 4x4 6" 35s (powerstoke,D60 5spd on the way)
80 F350 Reg Cab 429 C6 4x4 L&L headers F450 rear springs All Out Pulling Truck(D60 Laddered Frame, 540cid coming)
Reply With Quote
  #14  
Old 03-13-2011, 07:07 AM
aulee42 aulee42 is offline
In the ice shanty
 
Join Date: Feb 2011
Posts: 222
Default Re: Chevy leaf spring "how to" for a 04

Quote:
Originally Posted by DieselBrad View Post
I welded the washers on the hanger because the Ranger originally used about a 3/4" bots. The chevy springs use a 9/16" spring eye. So i either had to get a larger spring eye bushing to use the 3/4" bolt or weld the washers on the hanger to reduce the hole to 9/16". I had the washers so it was easier
Thats what i figured, Just got a lead of some springs that are removed from the truck already, i might just replace bushings right away
__________________
2004 XLT 4x4, Belltech 6400 shackles,Chevy leaf springs, Mildly cranked Tbars,stock blocks removed,265/75/16, Construction cap,
Reply With Quote
  #15  
Old 03-15-2011, 10:35 AM
aulee42 aulee42 is offline
In the ice shanty
 
Join Date: Feb 2011
Posts: 222
Default Re: Chevy leaf spring "how to" for a 04

Well I picked up the shackles today and all the bolts and bushings to do this to my truck.. damn the bolts and hardware came to 44.00 the bushings are38.00 and theshacklea were 80.00. It would have been just as expensive to buy some custom springs for 180.00
__________________
2004 XLT 4x4, Belltech 6400 shackles,Chevy leaf springs, Mildly cranked Tbars,stock blocks removed,265/75/16, Construction cap,
Reply With Quote
Reply



Similar Threads
Thread Thread Starter Forum Replies Last Post
question about the 64 in. chevy leaf swap 2010redfire Suspension Tech 4 04-08-2011 10:21 AM
Chevy leaf springs DieselBrad Suspension Tech 26 01-13-2011 06:37 AM
Want to Buy: 93 leaf spring IndianScout Suspension Parts 2 11-09-2010 09:22 PM
Leaf spring help quadguy Suspension Tech 7 10-30-2010 07:06 PM
where to get new leaf spring? RangerLuc Suspension Tech 8 09-24-2009 05:41 AM