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Old 12-30-2010, 07:52 PM
02DangerRanger 02DangerRanger is offline
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Join Date: Dec 2010
Posts: 1
Default Need help with transfer case removal on 2002 ranger 4X4

Hello all,

I have a 02 ford ranger edge 4X4 mostly stock aside from cold air intake and am currently in the process of replacing my clutch and am having issues removing the transfer case from the transmission tail shaft housing. I have removed the 5 main bolts that secure it, but the case simply wont budge. I have used a jack to try and pry/crack the seal of rtv but it wont come off. From what i have seen else where there is a gasket between the two components but it appears that instead of a gasket there is rtv sealant? I know for the rear diff they are usually RTV'd and its a b@#$@ to get it off with RTV. For those of you who have performed this removal, how can I remove the case without doing any damage? skinny putty knife? I have to get the tranny worked on separately as the syncros are toast with 140k on the truck but i need this dang thing off. All help is appreciated. Thanks.

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Old 12-30-2010, 08:12 PM
zaccornell zaccornell is offline
"Big Country"
Join Date: Aug 2010
Posts: 75
Default Re: Need help with transfer case removal on 2002 ranger 4X4

If you have a small bull-pin (alignment bar) you could wedge it into the housing holes and see if you can pry apart one hole at a time. harbor freight sells them. Try the putty knife and see if you can break the bead first though, might make it easier.
2003 Ford Ranger XLT FX4 4x4

Air intake Mod, Cherry Bomb Vortex Dual Catback dumped after axle, Pioneer Stereo and speakers, Tbar Crank, 3" BL, 33x12.5x15 Mickey Thompson MTZ's on 15x10 DC-2's , Belltech Shackles, NGK Plat Iridum Plugs, K&N Air Filter, Seafoamed, Engine Cleaned, clean MAF, new Fuel Filter and all new fluids!
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4x4, clutch, removal, transfer case, transmission

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