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  #1  
Old 09-04-2014, 08:09 PM
dangerranger94 dangerranger94 is offline
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Default Rusted out diff cover?

Ok I noticed my rear diff started leaking but as I took a closer look there's a wet spot in the middle of the diff cover...is it rusted through? I've never herd this happening before

image-201969540.jpg
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1996 f150 4x4 ext cab, Eddie Bauer edition, 5.8l auto, 3.55 gears and 31/10.5/15
My babe/DD-1995 2.3l 5speed 4x4, long bed, 4.10 open dif, "red rocket" 31/10.5/15s good years
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Old 09-04-2014, 08:30 PM
beef_stew beef_stew is offline
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Spray it with break cleaner and check it again a day or two later to see where it's coming from. It's most likely leaking I haven't heard of anything that thick rusting through
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  #3  
Old 09-04-2014, 08:47 PM
dangerranger94 dangerranger94 is offline
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Quote:
Originally Posted by beef_stew View Post
Spray it with break cleaner and check it again a day or two later to see where it's coming from. It's most likely leaking I haven't heard of anything that thick rusting through
thats what I was thinking
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1996 f150 4x4 ext cab, Eddie Bauer edition, 5.8l auto, 3.55 gears and 31/10.5/15
My babe/DD-1995 2.3l 5speed 4x4, long bed, 4.10 open dif, "red rocket" 31/10.5/15s good years
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  #4  
Old 09-04-2014, 08:50 PM
ranger_ferd ranger_ferd is offline
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They'll rust through, it's happened a few times to some of my friends
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  #5  
Old 09-07-2014, 04:18 AM
Maritime Storm Maritime Storm is offline
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Default Re: Rusted out diff cover?

Mine had noticeable rust on it after 3 winters, replaced it last year with a new one.
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  #6  
Old 09-07-2014, 04:50 AM
dfpgnm dfpgnm is offline
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Default Re: Rusted out diff cover?

Yes, it happens, they rust through. Easy fix. Just take it slow getting the bolts off. Don't need to be snapping one of them.
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  #7  
Old 09-26-2014, 03:56 PM
dangerranger94 dangerranger94 is offline
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image-3523992711.jpg

I'd say she's rusted out
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1996 f150 4x4 ext cab, Eddie Bauer edition, 5.8l auto, 3.55 gears and 31/10.5/15
My babe/DD-1995 2.3l 5speed 4x4, long bed, 4.10 open dif, "red rocket" 31/10.5/15s good years
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  #8  
Old 09-26-2014, 05:01 PM
casey.mikl casey.mikl is offline
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Quote:
Originally Posted by dangerranger94 View Post
I'd say she's rusted out

Time for a new cover.
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  #9  
Old 10-04-2014, 09:47 AM
dangerranger94 dangerranger94 is offline
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Got a junkyard diff cover, decided to paint it and the rear end with some rattle cans I had laying around, do you think it looks good?

image-2713210824.jpg



image-3219406916.jpg
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1996 f150 4x4 ext cab, Eddie Bauer edition, 5.8l auto, 3.55 gears and 31/10.5/15
My babe/DD-1995 2.3l 5speed 4x4, long bed, 4.10 open dif, "red rocket" 31/10.5/15s good years
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  #10  
Old 10-04-2014, 03:45 PM
deserthi deserthi is offline
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Default Re: Rusted out diff cover?

Can you please tell me where I find the specs to know how tight to tighten the bolts on the rear dif.
Thanks
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  #11  
Old 10-04-2014, 07:39 PM
dangerranger94 dangerranger94 is offline
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Quote:
Originally Posted by deserthi View Post
Can you please tell me where I find the specs to know how tight to tighten the bolts on the rear dif. Thanks
i just snug them down pretty tight, I rarely use a torque wrench
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1996 f150 4x4 ext cab, Eddie Bauer edition, 5.8l auto, 3.55 gears and 31/10.5/15
My babe/DD-1995 2.3l 5speed 4x4, long bed, 4.10 open dif, "red rocket" 31/10.5/15s good years
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  #12  
Old 10-05-2014, 07:21 AM
02RangerFX4 02RangerFX4 is offline
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Quote:
Originally Posted by dangerranger94 View Post
i just snug them down pretty tight, I rarely use a torque wrench
Be sure to cross tighten.
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  #13  
Old 10-06-2014, 06:25 AM
deserthi deserthi is offline
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Default Re: Rusted out diff cover?

You should really use a torque wrench. Tighten them to 22lb to 25lb.
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2004 edge 3.0 2wd w/ 410 open 8.8
31x10.5x15 Tires with all black American Racing Rims
Mild turning of t-bars
JVC KW-R910BT Head Unit.
Bazooka BTA850FH Big EZ Bass Amplified Subwoofer Kit
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  #14  
Old 10-06-2014, 06:55 AM
Futurefd Futurefd is offline
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Default Re: Rusted out diff cover?

Quote:
Originally Posted by dangerranger94 View Post
Got a junkyard diff cover, decided to paint it and the rear end with some rattle cans I had laying around, do you think it looks good?

Attachment 116750



Attachment 116751
how much was the cover?

the reason I ask, when i needed to replace my gasket, the auto part store only wanted like $10 more dollars for a gasket and diff cover vs just gasket
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  #15  
Old 10-06-2014, 10:13 PM
dangerranger94 dangerranger94 is offline
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25 bucks, I think new chrome ones on eBay are like 40, so I was guessing auto part stir would want 40ish for one, but this one is solid had like no rust at all
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1996 f150 4x4 ext cab, Eddie Bauer edition, 5.8l auto, 3.55 gears and 31/10.5/15
My babe/DD-1995 2.3l 5speed 4x4, long bed, 4.10 open dif, "red rocket" 31/10.5/15s good years
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