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Old 08-30-2010, 09:54 PM
sultore sultore is offline
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Join Date: Aug 2010
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Exclamation [SOLVED] Battery not charging, no speedo/odo/right gauges

EDIT: Issue resolved, see post 25

Hi,

I just joined the forums and would LOVE a little bit of help!

I just bought a 2001 XLT 4x4 Ext Cab 4.0L with 154k miles and 4 days later it died on me, just lost all electrical power as I coasted to the side of the road.
I had taken a load to Goodwill, everything was working fine until I left GW, then the speedometer and odometer stopped working. Tach was working fine, stopped after a couple miles, turned it off, started it back up 20mins later, drove 50' and the Tach then stopped working. Then, ~3miles later I started feeling the truck lose power... but I was on a hwy with no exits until I got home. Well, God must've been off duty that night because I ended up stuck on the worst part of the bridge

I've read through these forums pretty extensively before joining and making this post, reading:
http://www.fordrangerforum.com/elect...cooking-2.html
http://www.fordrangerforum.com/elect...working-2.html
http://www.fordrangerforum.com/elect...t-working.html

Work done:
  • Old battery was dead (and the terminals were corroded as well) after coasting to a stop, charged overnight, cleaned the terminals with sandpaper, voltmeter showed 12.4v engine off and 11.8v running (less if revving)... clearly not getting a charge.
  • Replaced blown fuse #26 - didn't fix the speedometer/odometer/gauge issue.
  • Pulled alternator and the brushes were toast (and the copper spindle they connect to, dunno what that's called, was ground up pretty bad- guy at the counter said he'd never seen one so bad), bought replacement, installed, STILL no charge.
  • Thought maybe the battery had a bad cell, raced to Costco, got there with 6mins to spare and got a replacement. Same as above, engine off, ~12.4v, running ~11.8v.
  • *belt tension is tight, and the belt is in good shape

I know some people have tried replacing the wire between the alt and battery? Is that right? I didn't see anything in the Haynes about that... but I'm totally open for suggestions. Please!

Right before all of this happened, I was trying a dome light swap using a 98ish Explorer dome light. Blew the #26 fuse, but didn't think it would cause the alternator to kick the bucket?
__________________
2001 XLT 4x4 Ext Cab 4.0
Flowmaster Exhaust / K&N
purchased 8/26/2010
days owned before incident: 4

Last edited by sultore; 09-07-2010 at 05:48 PM. Reason: SOLVED
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