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Old 07-07-2013, 08:21 AM
Bachelor-house Bachelor-house is offline
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Join Date: Jun 2013
Posts: 143
Default How to: Replace gas tank filler neck ( tank leaking gas )

A week after buying my 97 Ranger, I filled it up and noticed gas dripping on the ground afterwards. After a quick internet search, I found that this is a common problem on Rangers. The rubber hose on the filler neck gets brittle and cracks on older trucks.

You'll need,
Ratchet with a T55 torx bit, 7mm and 8mm sockets,
New filler hose ($36 on ebay)
A buddy to help lift the bed,
Common sense; You'll be working around gas fumes, take precautions accordingly.

Replacing it was pretty easy, only took an hour once I had everything. To remove the bed take out the 6 large bolts in the bed, and the 3 small screws behind the gas cap. If you disconnect the tail lights the bed can be lifted completely off, but I just put some wood blocks underneath and slid it back a foot to get access. Undo the hose clamp on the filler neck and install the new one.

The truck bed on blocks,



and the culprit (cracked hose)



Last edited by Bachelor-house; 07-07-2013 at 10:12 AM.
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